RBC-4100 Resin

Electronics

RBC-4100 is a highly filled, thermally conductive epoxy resin designed for applications requiring excellent electrical insulation, high heat dissipation, and low shrinkage. This resin offers excellent resistance to filler settling during storage and may be heated to 140oF to reduce viscosity prior to catalyst addition. RBC-4100 can be cured at room temperature or elevated temperatures to fit a variety of applications. It can be used as heat sink for large castings or as an encapsulant for heat generating components.

HANDLING PROPERTIES:

Mixed Viscosity @ 25oC, cps: 10,000
Shelf Life, (closed Container @ 25oC): 12 months

PHYSICAL PROPERTIES (CURED):

Color: Black
Specific Gravity @ 25oC: 1.98
Hardness, Shore D: 92
Linear Shrinkage, in./in.: 0.003
Moisture Absorption 10 Days @ 25oC, %: 0.17
Izod Impact Strength, ft. lbs./in. of notch: 0.30
Tensile Strength @ 25oC, psi: 8,100
Compressive Strength @ 25oC, psi: 28,000

THERMAL PROPERTIES (CURED):

Thermal Conductivity, cal/sec/cm2/oC/cm X 10-4: 29.4

Thermal Stability, 1000 Hrs. @ 175oC, % Wt. Loss: 0.35

Coefficient of Thermal Expansion, in./in./oC X 10-6: 26

Heat Distortion Temperature, oC: 155

Operating Temperature Range, oC: -65 to 155

ELECTRICAL PROPERTIES (CURED):

Volume Resistivity @ 25oC, ohm-cm: 4×1016
Dielectric Strength, volts/mil: 470
Dielectric Constant @ 25oC, 100 KC: 5.20
Dissipation Factor @ 25oC, 100 KC: 0.018

(Note: The above properties are typical of a system cured with epoxyhardener #AB-312.) 

RECOMMENDED HARDENERS:

A-110: A rigid, room temperature curing system with limited pot life and fast cure.

A-122: A resilient, low viscosity system with slightly longer pot life, that exhibits excellent resistance to thermal shock.

AB-312: Good resistance to heat, chemicals, thermal and mechanical shock, and good electrical properties at high humidity.

MIXING INSTRUCTIONS:

Weigh the desired amount of #4100 Resin into a clean container and combine with recommended hardener in one of the ratios shown below.

Hardener Parts by Weight
per 100 pts. Resin
Pot Life 
100 grams @ 25oC
A-110 4.7 1 1/2 hours
A-122 10.2 2 hours
AB-312 11 5 hours

RECOMMENDED CURE SCHEDULE

Hardener Cure @ 25oC Cure @ 65oC Cure @ 100oC Cure @ 130oC
A-110 24 hours 2 hours
A-122 24 hours 2 hours
AB-312 6 hours 5 hours 3 hours